CAPABILITIES / APPLICATIONS / THERMAL & MOISTURE

Thermal & Moisture Insulation

Hold temperature, block condensation, break thermal bridges. Closed-cell and composite foams rated for your service temperature and humidity envelope.

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Recommended Materials

Thermal barriers & vapor-tight foams

Operating temperature first, then R-value, then geometry. We’ll spec for the worst-case condition your assembly sees.

Closed-Cell PE

Vapor barrier · −40°F to +180°F · industrial standard

EPDM Closed-Cell

Outdoor / weather durable · low water absorption · low temp flex

Silicone (High Temp)

−100°F to +500°F · aerospace & appliance grade

Ceramic-Filled Silicone

EV battery thermal barrier · UL 9540A propagation tested

Aerogel Composite

Highest R per inch · thin-section insulation · cryogenic capable

Vapor Barrier Laminate

Foam + foil composite · condensation control · seam-sealed

Case Studies

Heat managed, moisture stopped

EV / Battery Systems

Cell-to-cell thermal runaway barrier

ProblemBattery OEM needed cell-to-cell isolation rated for thermal runaway propagation under UL 9540A — existing felt barrier failed at 580°C.

SolutionCeramic-filled silicone thermal barrier sheets die-cut to cell footprint with PSA backing. PAX validated barrier through customer’s third-party test lab.

MaterialsCeramic-filled silicone 1.5mm · PSA backing · flame-retardant rating V-0

✓UL 9540A passed · 50K-pack run

Telecom / Outdoor

Coastal enclosure condensation

ProblemTelecom field cabinets in coastal environment showing interior condensation that corroded board terminals, causing intermittent service outages.

SolutionClosed-cell EPDM perimeter gasket plus laminated foil-foam thermal-break liner on the enclosure walls. Vapor seal verified to ASTM E96.

MaterialsEPDM closed-cell · foil-foam laminate · ASTM E96 verified

✓18-month field trial: zero moisture incidents

Related Capabilities

How we build thermal & moisture parts

→Flatbed Die CuttingCell-footprint barriers, gaskets, and panel liners cut to print. →Adhesive LaminationFoam + foil composites for vapor barrier and thermal break. →CNC RoutingThick block insulation for irregular enclosure interiors. →Precision SlittingEdge banding and continuous-feed insulation strip stock.

Industries Served

Where thermal & moisture parts ship

EV / Battery SystemsHVACTelecom / OutdoorAppliancesAerospaceIndustrial EnclosuresConstruction

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